NulliFire FR230

Gypsum-based mortar for fire resistance reinstatement.

NulliFire FR230 is a gypsum-based mortar specifically designed for reinstating fire resistance in wall and floor constructions that have been compromised by service penetrations. This versatile product effectively prevents the spread of fire and smoke while maintaining structural integrity under load conditions.
Ideal for a range of environments, including commercial and industrial settings, NulliFire FR230 provides excellent thermal and acoustic performance alongside its fire safety capabilities.

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Technical Details

NulliFire FR230 is suitable for various applications in construction and building projects. Typical uses include:
– Health and leisure facilities
– Schools and universities
– Hotels and hospitality venues
– Commercial buildings
– Retail spaces
– Industrial structures
NulliFire FR230 offers a range of key advantages that enhance its effectiveness and usability in fire safety applications. These benefits make it a reliable choice for ensuring fire resistance in various construction projects:
– Up to 4 hours of fire resistance, tested to EN 1366-3 & 4
– Provides load-bearing capability up to 2.5 kN/m² when installed correctly
– Rapid setting formulation with zero shrinkage, allowing quick application
– Excellent thermal and acoustic performance, enhancing building comfort
– Can be used as both pourable or trowel grade, offering versatility in application
– Features Optifire+ technology for guaranteed traceability on-site
– Suitable for sealing various service penetrations, including cables and pipes
– Approved for use in health and leisure facilities, educational institutions, commercial buildings, and more
NulliFire FR230 is engineered with specific technical properties to ensure optimal performance in reinstating fire resistance. Below is a detailed overview of its technical information:
Property Result
Mix Ratio 2:1.5 (pouring) or 2:1 (trowelling) with water
Yield 4 bags/m² at 100 mm depth
Dry Density 580 kg/m³
Wet Density (ratio 2:1) 1500 kg/m³
Cured Density (ratio 2:1) 1200 kg/m³
Minimum Application Temperature +3°C (for minimum 2 hours)
Minimum Water Temperature +3°C
Load Bearing Capability 2.5 kN/m² after 50 hours (tested to a 1000 kg point load)
Working Life 10 to 20 minutes
Touch Dry 60 to 90 minutes
Full Cure 30 days at 20°C
Maximum Unframed Opening 1.21m²
Maximum Recommended Supported Span 2 metres (for larger spans, consult structural engineer)
Storage Store in secure, dry warehouse conditions between +5°C and +30°C
Shelf Life 12 months when stored as recommended in original unopened packaging
Application of NulliFire FR230
Usage Guidelines:
Before using NulliFire FR230, it is crucial to always read the Safety Data Sheet (SDS), pre-application guidance, and relevant application details. Ensure that the latest documents are downloaded prior to commencing any project.
Preparation:
– All substrates must be suitable, clean, and sound, free from dirt, grease, and other contamination.
– Consider the thermal expansion requirements of services at this point.
– Ensure FR230 will not be cast across a movement joint.
Installation:
– For floor installation, FR230 can accommodate an area up to 1.21 m² (or a maximum span of 300 mm x infinite length) when installed in accordance with a suitable Nullifire closer device (e.g., FP302 Intustrap or FS709 HP).
– Measure the opening size and service locations, transferring measurements accurately onto the FI140 50 mm Shutter Slab.
– Ensure compression by locating FI140 between the service and substrate 100 mm beneath floor level, completely filling the opening at that level.
– Flows easily around and behind services for effective sealing.
Applications:
NulliFire FR230 is suitable for various service penetrations, including:
– Single and bunched cables
– Cable trays, ladders, and baskets
– Non-combustible pipes
– Cable trunking
– Combustible pipes
– Insulated non-combustible pipes
– It may also be used around dampers and ventilation ducts (consult manufacturer’s guidelines).
Typical Areas of Use:
Incorporating NulliFire FR230 provides effective fire resistance in a range of environments, including:
– Health and leisure facilities
– Schools and universities
– Hotels and hospitality venues
– Commercial buildings
– Retail spaces
– Industrial structures
Ensure all shutter breaches or openings around services are filled prior to pouring FR230. This may be achieved using FF197 Fire Rated PU Foam or FR230 at a 3:1 mix ratio.
Packaging Information:
NulliFire FR230 is available in the following packaging:
– 20 kg bag

Warranty Information:
For information regarding the warranty of NulliFire FR230, please contact our SMCC team using any of the available contact methods on this page for further details.

Product FAQ

NulliFire FR230 can seal single and bunched cables, cable trays, non-combustible pipes, cable trunking, combustible pipes, and insulated non-combustible pipes.
Full cure takes 30 days at 20°C.
The maximum recommended supported span for FR230 is 2 metres.
The load-bearing capability of FR230 is 2.5 kN/m² after 50 hours.
The mixing ratio for NulliFire FR230 is 2:1.5 for pouring and 2:1 for trowelling with water.
The working life of NulliFire FR230 is 10 to 20 minutes.

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NulliFire FR230